NG Kit Car
13 Bodywork
Body Shell
The NG TF body kit contains a number of GRP (glass reinforced plastic) body parts including the tub and a variety of associated brackets, bolts and other hardware. The GRP body parts fit completely inside the tub for transporting. I collected it with a hired trailer (photo 2) but I understand it would also fit inside a Transit van. Approximate overall dimensions are 250cm x 105cm x 62cm.
The GRP parts (photo 3) are:
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main body shell (tub)
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front & rear wings
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front radiator cowl
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rear valance
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headlamp bowls
Other parts include:
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chassis torque braces
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aluminium bonnet panels
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front grille
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steering column extension
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a host of brackets and fixings
Bulkhead Holes
The first job on the body was to measure, mark and cut a number of holes in the bulkhead and footwell which are detailed in the NG manual (photo 4). A selection of rulers and squares is useful and a permanent OHP (overhead projector) pen is good for marking lines, etc. on the body. These marks can be removed with methylated spirit if a mistake is made but do not rub out accidentally.
A selection of drills and hole saws, a jigsaw and a keyhole saw make it quite straightforward to make the necessary holes and cuts.
Other Body Fitments
The following body related fitments can be found in other relevant sections:
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Chassis Number (Chassis Particulars)
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Steering Column Brackets (Steering Particulars)
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Rear Brake Hose (Rear Brakes)
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Filler Cap (Fuel System)
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Heater (Heater and Heater Outlet and Vents)
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Dashboard Formers (Dashboard)
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Hood Studs (Lift the Dot Fasteners)
assembled
in trailer
assembled
WARNING: Although GRP is easy to drill and cut, the dust produced is an irritant so it is advisable to wear nitrile/latex gloves and goggles. When sanding GRP, it is essential to wear a mask too.